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Composite Mold Product List

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Technology "Complex Compound Processing"

Technology "Complex Compound Processing"

Processing three components that further evolved the composite mold within the progressive die process.

We are challenging ourselves to create molds that leverage our highly original mold design and the capabilities of high-precision machine tools to the fullest, based on specifications discussed with our customers regarding QCD. 【Features】 ○ Further evolution of composite molds (two-part riveted products) Processing of three components within a progressive die process ○ Enhancing the completeness of the components For more details, please contact us or download the catalog.

  • Processing Contract

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Processing examples Composite mold C2680R C5191R

Processing examples Composite mold C2680R C5191R

The fastening of the tang and the connection section can be processed stably.

It is finished in a state close to a semi-assembly where different materials are docked together. By docking within the mold, the riveting of the tang and the sessile section can be processed stably. 【Features】 ○C2680R T=0.80 ○C5191R T=0.15 Please contact us for more details.

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Processing example: Complex alloy mold C2680R C5191R T=0.15

Processing example: Complex alloy mold C2680R C5191R T=0.15

It is possible to improve productivity and stabilize quality.

There are riveting processes for the connection between the tang and the connecting part, as well as for the connecting part and the contact point. If each process uses a separate pressing method, productivity will be poor and quality will vary. By linking the riveting processes through a unique processing method, it is possible to improve productivity and stabilize quality. 【Features】 ○ C2680R T=0.5 ○ C5191R T=0.15 ○ Rivet contact point For more details, please contact us.

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Processing example: Composite mold C5191R T=0.15 AG wire contact

Processing example: Composite mold C5191R T=0.15 AG wire contact

It is processed using a method that enhances dimensional accuracy without applying stress through bending.

The material (5191R) is processed by cutting and crimping the Ag wire within the mold, while simultaneously enhancing dimensional accuracy using a method that does not apply stress through bending, in order to ensure the properties of a spring. 【Features】 ○ Material: C5191R ○ Thickness: 0.15 ○ Ag wire contact For more details, please contact us.

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Processing example: Composite mold C2680R T=0.80 Rivet contact

Processing example: Composite mold C2680R T=0.80 Rivet contact

The riveting process for rivet contacts is compatible with the non-use of processing oil.

The riveting process of the rivet contacts, using our unique press-linked method, accommodates the non-use of processing oil. Additionally, the presence or absence of contacts is checked within the mold after the riveting process, allowing for a method that addresses significant defects caused by the absence of contacts. 【Features】 ○Material: C2680R ○T=0.80 ○Rivet contacts Please contact us for more details.

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Processing example: Composite mold C5191R T=0.2 Rivet contact

Processing example: Composite mold C5191R T=0.2 Rivet contact

The bending shape is irregular, and know-how is utilized to stabilize the bending process.

The riveting process for rivet contacts is compatible with the non-use of processing oil. The bending shape is irregular, and know-how is utilized to stabilize the bending process. 【Features】 ○Material: C5191R ○T=0.2 ○Rivet contact Please contact us for more details.

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Processing example: Composite mold C5191R T=0.15 Rivet contact

Processing example: Composite mold C5191R T=0.15 Rivet contact

The bending shape is irregular, and know-how is utilized to stabilize the bending process.

The riveting process of the rivet contacts is compatible with the non-use of processing oil due to our unique press-linked method. Regarding the bending shape, shallow bending areas are affected by changes in parallelism with the main body, which in turn influences the contact height and alters the contact pressure, so we process them using a method that maintains parallelism. 【Features】 ○Material: C5191R ○T=0.15 ○Rivet contacts Please contact us for more details.

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Processing example: Complex alloy mold C1100 C5191R rivet contact

Processing example: Complex alloy mold C1100 C5191R rivet contact

It is possible to link the riveting process to improve productivity and stabilize quality.

There are riveting processes for the connection between the tang and the connection part, as well as for the connection part and the contact point. If each process uses a separate pressing method, productivity will be poor and quality will vary. By linking the riveting processes through a unique processing method, it is possible to improve productivity and stabilize quality. 【Features】 ○ C1100 T=0.14 ○ C5191R T=0.10 ○ Rivet contact point For more details, please contact us.

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Composite mold

Composite mold

Always exploring the limits of manufacturing! TPS technology that achieves high precision, high quality, and low cost.

Introducing the strength of T.P.S. Corporation's "composite molds." Typically, two molds would be required, but with our solution, one mold can complete the process, resulting in reduced mold costs and production unit prices. Additionally, assembly is performed within the mold, allowing for the omission of the assembly process. Cost reductions can also be achieved by combining expensive and inexpensive materials. 【Features】 ■ Processing and assembly of different materials and shapes with a single mold ■ High precision specifications ■ Space-saving of ancillary equipment through parallel supply ■ Cost reduction of mold costs and production unit prices due to the ability to complete with one mold ■ Assembly is also performed within the mold, allowing for the omission of the assembly process *For more details, please refer to the PDF document or feel free to contact us.

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